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Project B5.5
Part III - Mobile Audio & Video

DAY 2 - Friday, April 19, 2003

58
Cutting out the circles that will be the rings that the subs will be mounted on
59
Forming those rings
60
The cut out ring
62
Routering the rings to enable an easy mounting by the subs
63
The finished ring
64
Running the speaker wire down the side of the vehicle - this is by the front passenger doorstep
65
Speaker Wire - This is at the foot of the driver's side
66
Speaker Wire - This is the rear passenger side on the inside of the wheel well
67
Speaker Wire - This is the inside of the rear passenger side on the inside of the wheel well, with the interior pulled back
68
Speaker Wire - This is on the inside of the rear passenger door.
69
Speaker wire coming out from under the upholstery in the trunk to wire up the amps
70
We used twisties to tie all of the speaker wire together, and to clamp them onto the OEM wires that ran throughout the vehicle
71
A better picture of the twisties being used
72
A shot looking into the trunk with all of the extra speaker wire hanging out
73
That pile of extracted materials...STILL getting bigger
74
Building the gig that will help shape and create the "tub" that we will mount our sub woofers into
75
Removing the OEM speakers out of the door
76
Progress on the gig that will shape the sub woofer tub
77
The gig needs a lot of support because there will be a lot of pressure/stress on it  from the fiberglass wanting to shrink
78
The tape is being applied to the gig so we can rub it down with wax so the fiberglass doesn't bond to the gig
79
The wax that will be used for this project
81
The finished gig - testing to see if the rings that will be holding the sub woofers fit
82
Applying the wax to the gig
83
Applying the wax to the gig
85
The waxed-up gig ready to go
86
We will be using fleece to make the mold for the fiberglass tub
87
Screwing in the rings to the bottom of the gig to create the shape of the tub
88
The molded and stretched out fleece - the fleece was stapled around the top of the gig to keep it stretched out
89
The finished gig - ready to have resin applied to it
91
Applying resin to the fleece to create the tough, fiberglass tub
92
Adding additional support since the fiberglass wants to naturally shrink - we will let it sit and harden overnight
93
We applied Dynamat to all of the doors to prevent rattling and echoed sounds
94
Another picture of Dynamat on the doors
95
We also lined the spare tire well with Dynamat - from experience, it has been known to rattle A LOT
97
The rear deck needs Dynamat as well since there are so many different types of materials that will be used to reconstruct it
 

Back to Part III-Main

For more info and discussion on Part 3 of project B5.5, please visit the official Club B5 Demo Car thread in the Mobile Electronics Forum.
 

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